Custom Thermoformed PC Housing

Discover high-quality custom thermoformed PC housing solutions tailored to your unique specifications. Our expert team utilizes advanced thermoforming techniques to create durable, lightweight enclosures perfect for any application. Enhance your project with precision-engineered designs that ensure optimal protection and aesthetic appeal for your PC components.

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Material & Performance

1. Material Properties

High impact resistance – Durable, resistant to cracks and breakage.
Optical clarity – Available in transparent, translucent, and opaque forms.
High temperature resistance – Withstands up to 120–130°C (248–266°F).
Flame retardant – Meets UL 94 V-0 standards for fire safety.
UV and chemical resistance – UV-coated options prevent yellowing; chemical-resistant grades available.

2. Performance Advantages

Lightweight yet strong – High strength-to-weight ratio.
Customizable designs – Supports complex shapes and large panel sizes.
Cost-effective – Lower tooling costs than injection molding, suitable for low to medium production.
Various surface treatments – Options include hard coating, anti-scratch layers, and custom textures.

3. Applications

Electronics – Enclosures for industrial equipment and control panels.
Medical devices – Sterilizable covers for diagnostic and protective equipment.
Automotive – Instrument clusters, lighting covers, and protective panels.
Aerospace & defense – Impact-resistant casings for military and aviation components.

Process & Customization Options

Thermoforming Process:

Heating: Polycarbonate sheet is heated until it becomes pliable.
Forming: The heated sheet is molded using vacuum or pressure to take its shape.
Cooling: The formed plastic cools and solidifies into the final shape.

Customization Options:

Shape & Size: Housings can be made in any custom shape and size.
Thickness: Adjustable thickness for impact resistance and durability.
Color: Available in different colors, or can be dyed/painted.
Surface Texture: Smooth, matte, or textured finishes can be customized.
Additional Features: Custom cutouts, vents, or mounting points can be added.
Impact Resistance: Extra thickness or reinforcement can enhance durability.
UV Resistance: UV-resistant coatings to prevent yellowing under sunlight

High Impact Strength – Resistant to shocks, drops, and mechanical stress.
Lightweight – Provides durability without adding excess weight.
Excellent Optical Clarity – Available in transparent, translucent, and colored options.
High Temperature Resistance – Withstands up to 130°C without deformation.
Flame Retardant – Meets UL 94 V-0 fire safety standards.
Customizable Shapes & Sizes – Supports complex designs with deep draws and precise detailing.
Cost-Effective Manufacturing – Lower tooling costs compared to injection molding, ideal for small to medium production runs.
Surface Treatment Options – Compatible with hard coating, anti-scratch layers, silk-screen printing, and custom textures.
UV and Chemical Resistance – Suitable for outdoor use and harsh environments.
Versatile Applications – Used in electronics, medical devices, automotive, aerospace, and industrial equipment.

Products Parameter
Item	Custom Thermoformed PC Housing
Size	Customizable
Technology	Thermoforming / Vacuum Forming
Material	Polycarbonate (PC) – Transparent, UV and Impact Resistant
Usage	Electronics enclosures, medical devices, automotive, aerospace

Products Parameter

Item

Custom Thermoformed PC Housing

Size

Customizable

Technology

Thermoforming / Vacuum Forming

Material

Polycarbonate (PC) – Transparent, UV and Impact Resistant

Usage

Electronics enclosures, medical devices, automotive, aerospace

Electronic Housing Components

Custom Thermoformed PC Housing

2. Performance Advantages

3. Applications

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